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Smart Pulse Power Supply

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Table of Contents

Introduction
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  The Smart Pulse Power Supply is a portable smart power device specifically designed for coil driving. Based on a high-performance MCU core, the system integrates a boost drive circuit and precision pulse generation logic. It supports three adjustable levels of high-frequency, high-voltage pulse output, providing stable excitation energy for various coil loads through precise duty cycle and frequency control. Featuring a minimalist single-button and digital tube interaction design, along with a comprehensive battery management and safety protection system, it is ideal for driving and controlling electromagnets, micro vibrators, and various induction coils.

Hardware Showcase
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💡 3D Render of the 12V to 24V BOOST Step-up and Relay Reversing Driver Module Based on the EG1164 Chip

Software Showcase
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Smart Pulse Power Supply Software Project Showcase
💡 Software Project Showcase - Digital tube scanning display.

Functional Specifications
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1. Core Electrical Specifications
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Pulse Output Mode:

  • Output Voltage: 24V (Generated by the internal boost circuit).
  • Duty Cycle: Fixed at 20%.
  • Current Characteristics: Average current of 0.1A, with a momentary peak current of 0.5A.

Frequency Levels:

  • Level 1: 10Hz (Low-frequency, high-force drive).
  • Level 2: 40Hz (Mid-frequency, balanced drive).
  • Level 3: 80Hz (High-frequency, fast-response drive).

Power Management Parameters:

  • Cell Discharge Cutoff Voltage: Single cell 2.9V (Precise detection to prevent over-discharge).
  • Capacity Release Target: Ensures that 90% of the total battery capacity is released before the cutoff threshold is reached.

Charging Input:

  • Interface Type: USB Type-C.
  • Input Voltage: 5V DC.

2. Hardware Architecture and Key Components
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Power Drive Stage:

  • Boost Inductor and MOSFET: A high-power shielded inductor combined with an N-MOSFET is onboard to build a BOOST step-up topology, boosting the battery voltage to 24V to drive the coil load.
  • Output Interface: Wire soldering pads (Output Pads) are reserved for directly connecting the coil leads.

Main Control and Interaction Unit:

  • MCU Controller: The core processing unit responsible for PWM waveform generation, button scanning, and digital tube dynamic scanning.
  • Digital Tube Display: An onboard LED digital tube is used to intuitively display the remaining battery percentage and the current working level.
  • Tactile Button: Located at the edge of the board for power on/off, level switching, and start/stop control.

Power Interfaces:

  • USB Type-C Receptacle: Supports 5V charging input.
  • Battery Connection Terminal: Connects to the lithium battery pack via soldering wires or terminal blocks.

3. Safety Protection System
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To ensure the safety of both the coil drive and the equipment, the controller incorporates multiple hardware and software protection mechanisms:

  • Over-Discharge Protection (UVLO): Real-time monitoring of the cell voltage; the discharge circuit is immediately cut off and pulse output is stopped once the 2.9V cutoff threshold is reached.
  • No-Load/Timeout Auto Power-Off: If the system is in a state of no output and no button operation for more than 5 seconds, it automatically enters power-off mode to prevent accidental battery depletion.
  • Output Short-Circuit Protection: If a short circuit occurs at the 24V output terminal, the hardware circuit shuts down the MOSFET within milliseconds to prevent damage to the drive chip.
  • Charging Protection: A built-in charge management chip prevents damage to the internal circuit from over-voltage or reverse connection during 5V input.

4. Human-Machine Interaction and Logic Control
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Button Operation Logic (Single Multi-function Button):

  • Power On / Level Switching:
    • 1st Short Press: Power on, default output at Level 1 (10Hz).
    • 2nd Short Press: Switch to Level 2 (40Hz).
    • 3rd Short Press: Switch to Level 3 (80Hz).
    • Note: If the pulse is currently outputting, a short press cannot switch levels; the output must be stopped first.

Start/Stop Output:

  • Long Press: Starts pulse output; if currently outputting, a long press will stop the output.
  • Auto Sleep: The device automatically powers off after 5 seconds of no output and no button operation.

Display Interaction:

  • Alternating Display: The screen cyclically alternates between displaying the remaining battery percentage and the current level number (1/2/3).

Timing Logic:

  • Default Duration: A single operation cycle is set to 30 minutes.
  • Non-Cumulative Timing: If stopped midway, restarting will initiate a new 30-minute cycle without accumulating the previous runtime.

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